Coal Fired Boiler Slagging

Cyclone Boiler - an overview | ScienceDirect Topics

Combustion occurs at very high temperatures: 3200°F to 3550°F (1760–1950°C). The fuel for cyclone boilers is typically a bituminous coal prone to slagging; it may be blended with other coals and/or petroleum coke, biomass, or other fuel materials. Some cyclone boilers are fired with subbituminous coals, while others are fired with lignites.

Slagging in Upper Furnace of Power Boiler - YouTube

Apr 15, 2010 · Video of slagging on the super heated tube section of a coal fired power boiler. Monitored by an SF12C High Temperature Camera System.

The Development of a Slagging and Fouling Predictive

The Development of a Slagging and Fouling Predictive Methodology for Large Scale Pulverised Boilers Fired with Coal/Biomass Blends By Piotr Patryk PŁAZA M.Sc., Power and Mechanical Engineering M.Sc., Environmental Engineering A Thesis submitted to Cardiff University for the Degree of Doctor of Philosophy in Mechanical Engineering


FOULING & CORROSION OF COAL-FIRED BOILER Coal contains various impurities, called ash components, the characteristics and amounts of which are dependent on the location of the coalmine. The main chemical elements are as follows: Sulfur (S): Sulfur is contained mainly in the form of iron sulfides, chiefly FeS 2, organic compounds combined with

Correlating The Slagging of A Utility Boiler With Coal

CORRELATING THE SLAGGING OF A UTILITY BOILER WITH COAL CHARACTERISTICS Rod Hatt Coal Combustion, Inc. Versailles, KY 859-873-0188 ABSTRACT This paper will describe how a utility was able to correlate intermittent slagging problems a boiler was experiencing with coal ash chemistry. The coal ash fusion temperatures alone were not sufficient to be

Simulation and monitoring of fouling and slagging in coal

Request PDF | Simulation and monitoring of fouling and slagging in coal-fired steam boilers | The mathematical model of a steam boiler has been developed, showing the influence of water-wall

Biomass Fuel - Biomass Boiler, Biomass Steam Boiler

If biomass boiler capacity is over 14MW and slagging R2<1.5, bubbling fluidized bed or circulating fluidized bed is ok. (3) When the moisture as received is 20-50%, size is less than 10mm, and ash is 1-5%, wind spraying plus layer combustion shall be adopted.


However, the boiler control settings which affect NO x and heat rate can also have an effect on waterwall slagging. For example, both economizer O 2 level and burner tilt angle affect NO x and heat rate in a tangentially-fired boiler. As these parameters are adjusted, the furnace temperature distribution, furnace stoichiometry and coal particle

Boiler Slag Mitigation for Coal Units - CoalTreat | EES Corp

CoalTreat ® highly effective in mitigating problems attributed to furnace slagging and boiler fouling in coal-fired utility and industrial boilers. CoalTreat ® is applied to the fuel pre-combustion, customized to each plant’s fuels to reduce boiler agglomeration, slagging and fouling

Conversion of Existing Coal-Fired Boilers to Natural Gas Firing

several boiler parameters responsible for the unit and steam temperature derates, which include boiler/burner technology and furnace he at input/plan area ratio. Boiler natural gas feasibility studies are required to determine the effects of burning natural gas in a coal -fired boiler.

Slagging and Fouling Evaluation of PC-Fired Boilers Using

A comprehensive slagging and fouling prediction tool for coal-fired boilers and its validation/application, Impacts of Fuel Quality on Power Production, Oct. 29 – Nov. 3rd, Snowbird, 2006. Google Scholar


The issues of fuel efficiency, NO x emissions compliance and trading, and slagging control are interrelated on coal-fired boilers and need to be addressed simultaneously when optimizing boiler

1.1 Bituminous And Subbituminous Coal Combustion

The most common heat transfer method for coal-fired boilers is the watertube method in which the hot combustion gases contact the outside of the heat transfer tubes, while the boiler water and steam are contained within the tubes. Coal-fired watertube boilers include pulverized coal, cyclone, stoker, fluidized bed, and handfed units.

Influence of Coal Quality and Boiler Operating Conditions on

Mr. Hatt’s article titled “Fireside Deposits in Coal - Fired Utility Boilers”(1) provides a good description of the particulars concerning the location and nature of most ash deposits. Wall Slag Wall slag is the molten slag that builds up on the furnace walls. Wall slag is shed naturally as boilers cycle through their load range.


fouling in coal-fired steam boilers are described in [4-8]. They are used to perform heat transfer analysis in the furnace and convection section using heat and material balances [1, 4-8].

Coal combustion analysis tool in coal fired power plant for

Jan 25, 2019 · The boiler process control will ensure the combustion will not have any adverse effect to the boiler. This paper will also discuss about slagging and fouling factor of different coal type which are used as designs for a boiler in one coal fired power plant in Malaysia.

Boiler Slagging

Slagging Propensity. The root cause of furnace slagging is actual very simple, slagging will occur if furnace exit gas temperatures (F.E.G.T.) exceeds the fusion temperature of ash from the coal being fired. To ensure operation without slagging, we typically recommend that F.E.G.T. be 100°F to 150°F below the ash softening temperature.

Typical Causes of Slagging and Fouling Problems in Boilers

Boiler slagging and fouling are among the most common causes of maintenance headaches at coal-fired power plants. Though you cannot totally eliminate the problem, following proper operation and

New methods to reduce risk of boiler slagging

New methods to reduce risk of boiler slagging Worldwide, boiler slagging is the most common coal quality-related cause of power plant availability losses. Our work with this plant has led to a greater understanding of the issue and the development of new risk assessment calculations to support all coal-fired plants in avoiding the


state of slagging of coal burning boilers have been developed in the past decades (Huang, 2004; Chen et al, 2006), and good economic returns have been obtained. There are several factors which could cause slag on coal-fired boilers, such as coal characteristic, combustion manners, furnace gas atmosphere, pulverized coal segregation and so on.


The low, medium and high slagging stands for the prediction of coal behavior w.r.t slagging in the Boiler during the combustion. Low slagging means there is non -problematic combustion and the deposition does not affect the heat transfer and cleaning up is not necessary. High slagging refers to formation of thick layer ash deposit on the Boiler

Inhibition of lignite ash slagging and fouling upon the use

T1 - Inhibition of lignite ash slagging and fouling upon the use of a silica-based additive in an industrial pulverised coal-fired boiler. Part 1. Changes on the properties of ash deposits along the furnace. AU - Dai, Bai-Qian. AU - Wu, Xiaojiang. AU - De Girolamo, Anthony. AU - Zhang, Lian. PY - 2015. Y1 - 2015

Clean Coal Technology Combustion Catalyst - Clean Coal

Coal Catalyst improves energy efficiency and reduces your operating costs. CC-88 eliminates carbon waste, which improves coal fired boiler performance by reducing slagging and fouling of the boiler system. Please visit our products pages to learn more about the benefits of coal catalyst. Benefits of Coal Catalyst CC-88; Clean coal combustion

Designing for Extremes of Coal Slagging Tendencies

the variables affecting the design of modern coal fired utility boilers may no longer be prominent in your minds. It might be useful to review the effect of the extremes of one of the most significant variables, the slagging tendency of coal, on boiler design. In recent years, broad ranges of coal characteristics or a number of different coals

the dangers of biomass steam boiler slagging,biomass steam

The heating surface slagging of biomass fired steam boiler will increase the heat transfer resistance and the exhaust temperature,which weakens the heat transfer and reduces the efficiency of boiler.The flue gas temperature rise of furnace outlet will lead to the overheating temperature rise,when combined with the thermal deviation caused by

Optimization of Boiler Operating Settings and Sootblowing

Optimization of Boiler Operating Settings and Sootblowing Schedule to Reduce Slagging in Coal-Fired Boilers

Challenges | Boilers Guide

Slagging occurs in boiler furnaces where ash deposits are exposed to the radiant heat of the coal flames, while fouling occurs in the boiler’s convective passes. Slagging & fouling are mainly observed in coal- fired boilers. Excessive ash deposits on a coal fired boiler’s heat transfer surfaces will reduce its efficiency, and in extreme

Slagging and fouling in coal-fired boilers, CCC/147 | IEA

Jul 01, 2009 · Excessive ash deposits on a coal-fired boiler's heat transfer surfaces will reduce its efficiency, and in extreme cases a boiler can be shut down by ash-related problems. Ash deposits are known as slagging and fouling deposits according to their location within the boiler, and have the most serious impact on boiler operation in terms of cost.

Slagging and fouling in coal-fired boilers

Slagging and fouling in coal-fired boilers Subject: London, IEA Clean Coal Centre, 2009 Keywords: Signatur des Originals (Print): RS 3(147). Digitalisiert von der TIB, Hannover, 2015. Created Date: 5/18/2015 11:04:33 AM

Slagging properties of coals and allowance for - SpringerLink

Abstract. It is shown that out-of-design coal should be used only after computational analysis of slagging of the boiler. The use of ash fusibility as a criterion for the analysis should be avoided because this property does not reflect the slagging properties of coal to an acceptable degree.

Slag Tactical -10 Key Tips for Managing Slag on Solid-Fuel

May 30, 2012 · To minimize or improve control of slagging propensity, let's review some fundamental tactics that can be used prevent non-optimal conditions on industrial or large utility boilers. 10 Key Points 1.

Boiler Slagging - Babcock Power

order, five (5) gas and oil-fired units with another on order and six (6) units fired by Ri ley Travel-i ng Grate Spreader Stokers. FUEL Since the slag and its characteri stics are the re- sult of the ash in the coal, the analysis, ash fusion temperature, consi stency, etc are very real factors in our slagging problem. Unfortunately we are not

Efficient Fuel Additives

Efficient Fuel Additives (EFA) is a cost effective provider of fuel additive products and combustion consulting services for coal fired boilers in utility and industrial applications. We specialize in addressing issues of slagging and fouling by application of a brucite based magnesium hydroxide additive to the fuel.

A comprehensive slagging and fouling prediction tool for coal

A comprehensive slagging and fouling prediction tool for coal-fired boilers and its validation/application Article in Fuel Processing Technology 88(11):1035-1043 · December 2007 with 232 Reads

How to Prevent Slagging in a Boiler Furnace - Bright Hub

Slagging and deposition in coal fired boilers is a complex phenomenon. The reasons can be due to coal characteristics, operating conditions, the design of the boiler furnace, or can be a combination of any of the three with others or all. When heavy deposition or slagging starts in the boiler, the boiler operating group can contain the problem, to a large extent, by taking corrective action.

Using Explosives for Boiler Deslagging

Using Explosives for Boiler Deslagging Slagging is the formation of molten, partially fused or re-solidified deposits on furnace walls and other surfaces exposed to radiant heat.

Slagging and Fouling in Coal Fired Boilers - Bright Hub

Coal fired boilers experience deposition and slagging depending upon the ash characteristics of ash in the coal being fired. In many cases the operating parameters also play a major role. The molten or partial melting pasty ash deposits in radiant heat transfer surface like boiler furnace is termed as slagging.

How to Deal with Ceaseless Slagging | Power Engineering

The cofiring of other fuels with coal, especially biomass, has created big slagging problems for power plant boilers not designed to handle ash from these alternative fuels.

A comprehensive slagging and fouling prediction tool for coal

A comprehensive slagging and fouling prediction tool for coal-fired boilers and its validation/application

A comprehensive slagging and fouling prediction tool for coal

AshPro SM was applied to a 512-MW tangentially-fired boiler at Wisconsin Power & Light's Columbia Energy Center to evaluate the localized slagging on furnace walls and fouling in convective pass. The predicted boiler ash deposition pattern is reasonably consistent with that observed on the furnace walls and super heater division panels.