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There are about 1,400 industrial boilers in the U.S. whose input is over 250,000 MMBtu per hour. Of these, there are over 600 grate fired boilers burning solid fuel.

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Automatic blowdown controls can be installed that sense and respond to boiler water conductivity and pH. A 10% blow down in a 15 kg/cm2 boiler results in 3% efficiency loss. 8. Reduction of Scaling and Soot Losses. In oil and coal-fired boilers, soot buildup on tubes acts as an insulator against heat transfer.